The adoption of hybrid and electric vehicles has introduced new sources of heat that engineers now must manage. Batteries, motors, inverters, and the associated cabling that make up the high voltage arm of modern powertrains, all have electrical current flowing through them. As Georg Ohm discovered in 1827, wherever there is current, there is resistance, and this resistance generates heat.
The need for speed in racing translates to a push for power, forcing even more electrical energy through these components. Take the motors used in Formula 1, for example. The original KERS system in 2009 used 60kW motors, whereas the MGU-K system of today uses motors with double that power. It’s a similar story in Formula E. The Gen1 cars of 2014 had a maximum regeneration capability of 100kW, and…